Top hammer XL: Expand the limit open up a world of possibilities

Sandvik’s latest innovation is proof that a seemingly marginal difference can make a significant change. The new, fully optimized drilling system consists of Pantera™ DP1600i drill rig, RD1840C rock drill and LT90 rock tools. It expands the limits for top hammer drilling, allowing you to drill blast holes from 140 to 178 mm (5½ to 7") with the top hammer drilling method. At the same time, you achieve faster, more fuel-efficient and more cost-effective drilling, with considerable savings in time, money, and CO2 emissions.

Discover the future

Want to know more? Contact us for more details.

Contact us



THE FUTURE IN TOP HAMMER DRILLING

“A key asset of the Top Hammer XL concept is that all three main components of the drilling system – the rig, the rock drill and the rock tools – have been reviewed, redesigned and mutually optimized. It truly works very well as a whole.” Jukka Siltanen, Product Manager, BU Rock Drills at Sandvik

sandvik-THXL-campaign-site-earth.jpg


Calculate your annual savings


sandvik-THXL-campaign-site-rig.jpg

TOP HAMMER XL
PANTERA™ DP1600i

Pantera™ DP1600i is the newest member of the Pantera DPi series family of intelligent top hammer drill rigs. It is characterized by high penetration rates and advanced automation options for data-based fleet management and drilling performance optimization. It fits perfectly for production drilling in large quarries or open pit mines.

Read more about Pantera™ DP1600i

The new Pantera™ DP1600i is based on the reliable and proven Pantera DPi series platform, with upgraded key components to meet the needs of the Top Hammer XL system. Together with the powerful RD1840C rock drill and robust LT90 rock tools, the end result is extreme capacity for a larger hole size, without increasing the actual physical drill rig footprint. With a long track record and proven performance in top hammer drilling, the Pantera DP1600i will bring a true productivity boost to surface mining customers, featuring next-level technical solutions that provide power, fuel economy, more uptime hours and smooth flow of operation.

Pantera.jpg

Technical data
Hole size 140-178 mm (51/2”–7”)
Drill steel LT90, 25 m (82 ft)
Drifter RD1840C
Percussion power 49 kW (66 hp)
Engine type Caterpillar C11, Tier 3 / Caterpillar C9.3B, Stage 5
Engine Power 287 kW (385 hp), 1800 rpm / 280 kW (375 hp), 1800 rpm
Air capacity 14 m³ / min, 490 cfm, twin-pressure compressor
Operator cabin Ergo with air conditioning
Weight 23,000 kg (50,706 lbs)

Sandvik has a long track record and proven performance in top hammer drilling. Therefore it was natural for us to upgrade the existing, well-known platform to the next level for this new solution.

JARNO VIITaNIEMI
Product Manager Surface Drilling at Sandvik

AutoMine® Surface Drilling for Boom Drills is an automation system available for
Sandvik Pantera DPi top hammer surface drill rigs including full cycle drilling
automatics. It aims to maximize productivity and safety while increasing drilling
efficiency.

TOP HAMMER XL
RD1840C ROCK DRILL

Percussion of RD1840C is optimized for large hole drilling. High impact energy together with optimal pulse form gives perfect drilling performance and long rock tool service life.

  • High nominal drilling power with optimal stroke dynamics.
  • State-of-the-art manufacturing.
  • Well tested and robust structure.
  • Service interval 500 h.
  • RockPulse™ option available.

sandvik-THXL-campaign-site-rockdrill.jpg

Read more about the Rock Drill RD1840C

RD1840C_leikkaus_trimetric_72dpi -edit Jess.jpg


Technical data
Hole diamter 140–178 mm (51/2”–7”)
Power class 49 kW
Percussion rate 39 Hz
Operator pressure percussion 140-280 bar
Rotation (max) 150 bar (630cc) /110 bar (800cc)
Rotation motor size 630 cc / 800 cc
Drill steels MF tube LT90
Shanks Ø 80 mm / LT90
Weight 570 kg (1255 lbs)

A key asset of the Top Hammer XL concept is that all three main components of the drilling system – the rig, the rock drill and the rock tools – have been reviewed, redesigned and mutually optimized. It truly works very well as a whole.

JUKKA SILTANEN
Product Line Manager, BU Rock Drills at Sandvik



INNOVATED TO INCREASE YOUR PRODUCTIVITY

Top Hammer XL is designed and innovated to maximize the power of your drilling.

HOW DOES IT WORK?

  • Long piston technology provides high impact energy with optimal pulse form
  • The length of the pulse depends on the length of the piston
  • Rock drill and tools are dimensioned to work together, which offers the best possible drilling dynamics and rock breaking efficiency.

RD1840C_rock_drill__illustration.jpg

sandvik-THXL-campaign-site-rock_tool.jpg

TOP HAMMER XL
LT90 ROCK TOOLS

Our LT90 rock tools are developed to perfectly match the drill rig Pantera™ DP1600i and the rock drill RD1840C. The tool system, manufactured in Sweden, offers the best possible drilling dynamics and rock breaking efficiency. The patented optimized design increases your productivity, improves the hole straightness, provides great coupling characteristics and longer tool service life. All in all a much better drilling experience.

Read more about the LT90 rock tools

LT90_drill_bit.jpg

LT90_Tube_rod.jpg

LT90_shank.jpg

Calculate Your annual SAVINGS

Compare your down-the-hole (DTH) set-up with the Top Hammer XL. Our calculator can show you how to save fuel, reduce CO2 emissions and increase your productivity. *

GAIN FULL INSIGHT INTO YOUR SAVINGS

Want to know more? Contact us for more detailed calculations of your savings.

Contact us


How can top hammer XL reduce your climate impact?

Higher speed and penetration rate

The top hammer drilling method used in the Top Hammer XL system can give you significantly increased drilling speed and penetration rate compared to DTH-methods on the market.

50% less fuel consumption

With the new Top Hammer XL system, you can save up to 50% fuel due to the inherently more fuel-efficient top hammer drilling method and more productive drilling.

Radically reduced CO2 emissions

50% less fuel consumption gives you a significant reduction in CO2 emissions , making your business more sustainable. With the Top Hammer XL system you could reduce your C02 emissions by more than 530 000 kg per year which is equal to the annual CO2 emissions of 170 family cars.


Reducing the environmental footprint is a must in our industry to fight climate change.

MARIE-SOLEIL LACOURSIERE
Global Customer Manager

Reducing your drilling costs by a quarter will of course make a huge difference in your results.

Martin Letourneau

Product Specialist, Surface Drilling

Our customers are constantly looking for new ways to optimize their drilling operations and at Sandvik we are glad to be able to provide that.

DANIEL KORSAH
Business Line Manager, Surface Drilling

The story of the Top Hammer XL system

sandvik-THXL-campaign-site-group_2.jpg

Optimizing drilling operations and cutting costs is a constant focus of surface mining companies. Sandvik now has a powerfull solution for this: Top Hammer XL. This new concept expands the hole size range of the top hammer drliing up to 178 millimeters (7"). The Top Hammer XL system makes your drilling procedure duel efficient and challanges the DTH drilling with the opportunity to drill much larger scale holes than before.

Read the full story

* Calculations presented on this page are estimations based on field test results under specific controlled conditions. The results may vary depending on actual drilling conditions and thus Sandvik does not guarantee the same outcome in any other condition.